Picking the right equipment can make all the difference in making your warehouse operations more efficient. A reach truck is one of those machines that can really help you get the job done, especially in tight aisles and high-stacking situations. If you’ve started your research only to realise there are way too many options to choose from, here is a breakdown of what to consider and how to pick the right reach truck for you.

1. Consider Your Warehouse Layout

The layout of your warehouse will have a big say in what type of reach truck you need. Reach trucks are designed for navigating narrow aisles and reaching high racks, but not all models are created equal.

• Aisle width: Measure your aisle widths to see how much space you’ve got to work with. Narrow-aisle reach trucks are great for tight spaces, but if you’ve got a bit more room, a standard reach truck might do the job just fine.
• Rack height: Take a look at how high you need to reach. Reach trucks vary in their lifting height, so make sure the one you choose can handle your top shelf without a struggle.
• Turning radius: Tight spaces call for a tight turning radius. If your warehouse layout is a bit of a maze, look for a reach truck with excellent maneuverability to get around those corners.

The bottom line is, don’t just go for a “one-size-fits-all” approach. Measure up your space and pick a reach truck that fits it like a glove.

2. Think About the Load Capacity You Need

Not all reach trucks are built to handle the same weight. Choosing a reach truck with the right load capacity is crucial, both for efficiency and safety. Check your load requirements and ask yourself:

• What’s the average weight of the loads you’ll be handling?
• Do you ever deal with heavier loads that might need extra power?

Make sure your reach truck can handle the heaviest items without a struggle. You also need to consider the height and weight. Remember that the higher you lift, the less weight your reach truck can safely handle. Look for a truck that has a high lift capacity without compromising on stability.

Also, factor in if you’re using attachments, consider their weight too. Every bit of weight adds up, so don’t overlook those extra kilograms. It might be tempting to get the highest capacity you can, but there’s no need to go overboard. Choose a reach truck that comfortably meets your needs without overshooting.

3. Battery Type and Runtime

Warehouse operations don’t stop just because a forklift is out of power. One of the biggest factors to consider when choosing a reach truck is the battery type and runtime.

• Lithium-ion vs. lead-acid: Lithium-ion batteries are more efficient, charge faster, and don’t require the maintenance that lead-acid batteries do. However, they can be pricier. If you’re looking for a long-term investment, lithium-ion could be worth it. If the budget’s tight, lead-acid is a reliable alternative.
• Charging times: If your warehouse runs multiple shifts, you’ll want a reach truck that can handle long hours without constant charging. Look for a battery with a fast-charging time if you don’t want to be caught with an empty tank halfway through the day.
• Opportunity charging: Some reach trucks support opportunity charging, which means you can top up the battery during breaks without damaging the battery’s overall lifespan. This is a handy feature if you need maximum uptime.

Pick a battery type and capacity that keeps your reach truck running smoothly without too much downtime.

4. Operator Comfort and Ergonomics

A happy operator is a productive one, so don’t overlook the importance of comfort. Reach trucks come with a variety of ergonomic features that make a difference in day-to-day use, especially during long shifts. Look for reach trucks with adjustable seating, armrests, and controls. Customisable settings can help operators stay comfortable and focused during long shifts.

Good visibility from the operator’s seat is crucial for safety and efficiency. Some models offer higher seats or better-angled masts to give operators a clearer view of their surroundings. If operators need to hop in and out of the reach truck frequently, a lower step-in height can reduce fatigue. It’s a small detail but one that adds up over time.

Your operators will thank you, and you’ll likely see better productivity when they’re comfortable and not dealing with aches and pains.

5. Safety Features

Safety isn’t something to skimp on, especially when you’re dealing with heavy loads and high lifts. Reach trucks come with a range of safety features that help prevent accidents and protect both operators and your goods.

• Automatic speed reduction: Some reach trucks automatically reduce speed when turning or lifting heavy loads. This helps maintain stability and reduces the risk of tipping.
• Stability systems: Look for reach trucks with built-in stability controls. These systems help keep the truck steady, especially when lifting high or carrying heavy loads.
• Warning lights and alarms: Many reach trucks come with lights, horns, and alarms to signal movement and alert others in the vicinity. It’s a small addition, but it adds an extra layer of safety.

Choosing a reach truck with the right safety features can prevent a lot of headaches (and potential accidents) down the road.

6. Price and Value

Last but certainly not least, let’s talk price. While it’s tempting to look for the cheapest option, it’s usually worth spending a bit more on a reach truck that meets all your needs and offers good value in the long run. Sometimes, a slightly more expensive reach truck will save you money in the long run with lower maintenance costs or longer-lasting batteries.

Look for a reach truck that comes with a solid warranty and good service options. Regular servicing and a warranty will save you money on repairs and keep your reach truck in top shape. Also, think about whether you want to buy or hire. If you don’t need a reach truck full-time, consider hiring one instead of buying one. This way, you can access the latest models without the upfront cost of a purchase.

Remember, the right reach truck isn’t just about price, it’s about value. Weigh up the features you need against the cost to get the best deal.

Choosing the Right Reach Truck for Your Warehouse

Choosing the perfect reach truck for your warehouse boils down to understanding your unique needs and balancing them with practical considerations like cost, safety, and operator comfort. From the size of your aisles to the weight of your loads, each factor plays a role in making sure you get a reach truck that works for you.

Take the time to assess what your warehouse requires, and don’t be afraid to test a few models to find the one that fits best. With the right reach truck, your warehouse will be running smoother than ever.

Ready to find the perfect reach truck for your warehouse? Contact us today to explore options that fit your needs and keep your operations running smoothly!