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How Reach Trucks Improve Productivity in E-commerce Fulfilment Centres

worker using a reach truck in an e-commerce fulfilment centre

If you’re a manager or business owner in e-commerce, you probably understand the importance of efficient and effective warehouse management. Fulfilment centres need to keep up with high demand and ensure that orders are processed and shipped quickly. One of the key ways that you can increase productivity in these environments is the reach truck. But what exactly is a reach truck, and how does it improve operations in e-commerce fulfilment centres?

What is a Reach Truck?

A reach truck is a type of forklift designed for use in narrow aisles and high-racking storage areas. Unlike traditional forklifts, reach trucks have an extended reach mechanism that allows them to access pallets stored at great heights. This makes them ideal for warehouses where maximising vertical space is a priority. With their compact design and excellent manoeuvrability, reach trucks can navigate tight spaces, making them a necessity in e-commerce fulfilment centres, especially if you are limited in space.

How Reach Trucks Are A Game Changer

E-commerce fulfilment centres are chaotic environments where speed, accuracy, and efficiency are crucial. Orders need to be picked, packed, and shipped as quickly as possible to meet customer expectations. Reach trucks play a crucial role in optimising these processes in several ways:

1. Maximising Vertical Space

One of the biggest challenges in e-commerce fulfilment centres is storage space. With a constant influx of inventory, it’s essential to use every inch of available space efficiently. Reach trucks are designed to operate in narrow aisles and can lift loads to impressive heights, allowing warehouses to store more products vertically. This not only maximises storage capacity but also keeps the warehouse organised and accessible.

2. Improving Picking Efficiency

Order picking is one of the most time-consuming tasks in a fulfilment centre. The ability to quickly access and retrieve items is critical to meeting tight deadlines. Reach trucks are equipped with features that make them ideal for this task, such as precise controls and excellent visibility. Operators can easily navigate the warehouse, reaching items stored on high shelves without the need for additional equipment. This streamlines the picking process and reduces the time it takes to complete orders.

3. Increasing Safety

Safety is a top priority in any warehouse environment, and reach trucks are designed with this in mind. They are equipped with advanced safety features, such as stability control, ergonomic controls, and clear visibility. These features help prevent accidents and ensure that operators can handle heavy loads safely, even at great heights. In a busy e-commerce fulfilment centre, where accidents can cause costly disruptions, the safety benefits of reach trucks are invaluable.

Why Choose a Reach Truck for Your E-commerce Fulfilment Centre?

1. Making the Most of Space

E-commerce fulfilment centres often have to deal with a high volume of SKUs (stock-keeping units), which means that space can quickly become an issue. Reach trucks allow for high-density storage by utilising vertical space, enabling warehouses to store more products in a smaller footprint. This is especially important for businesses that are expanding their product range or experiencing rapid growth.

2. Speed and Efficiency

In e-commerce, speed is everything. Customers expect their orders to arrive quickly, and any delays in the fulfilment process can lead to dissatisfaction. Reach trucks help streamline operations by enabling faster and more efficient picking and storage. Their ability to manoeuvre in tight spaces and access high shelves without the need for reconfiguration means that orders can be processed and shipped out faster.

3. Reduced Labor Costs

Manual handling of goods can be time-consuming and labour-intensive. Reach trucks reduce the need for manual handling by allowing operators to pick and store items more efficiently. This not only speeds up the process but also reduces the strain on employees, leading to lower labour costs and a more productive workforce.

4. Adaptability to Changing Demands

E-commerce is a dynamic industry, with demand fluctuating based on seasons, promotions, and other factors. Reach trucks offer the flexibility needed to adapt to these changes. Whether you need to reconfigure your warehouse layout or increase your storage capacity, reach trucks can easily adapt to meet your evolving needs.

Key Features to Look for in a Reach Truck

When choosing a reach truck for your e-commerce fulfilment centre, it’s important to consider several key features to ensure you get the best performance and value:

  • Lift Height: Look for a reach truck with a lift height that meets your storage needs. Higher lift capacities allow you to store more items vertically, maximising your warehouse space.
  • Manoeuvrability: Choose a reach truck with excellent manoeuvrability, especially if your warehouse has narrow aisles or tight spaces.
  • Load Capacity: Ensure that the reach truck can handle the weight of your typical loads. Overloading a reach truck can lead to safety issues and equipment damage.
  • Ergonomics and Comfort: Operator comfort is important for maintaining productivity. Look for features like adjustable seats, intuitive controls, and good visibility to reduce operator fatigue.
  • Safety Features: Advanced safety features, such as stability control, automatic braking, and clear visibility, are essential for safe operation, especially when working at heights.

Maintenance and Support for Reach Trucks

Like any piece of equipment, reach trucks require regular maintenance to keep them operating at peak performance. It’s important to choose a supplier that offers reliable maintenance and support services. This ensures that your reach trucks remain in good condition, minimising downtime and keeping your operations running smoothly.

At Glosrose, we offer a range of new and used reach trucks from leading manufacturers, including Doosan, Caterpillar, and Manitou. Our equipment is supported by comprehensive maintenance packages, ensuring that you get the most out of your investment. Whether you’re looking to purchase, rent, or explore fleet management options, we can provide the right solution for your business.

If you’re looking to enhance your e-commerce operations with a reach truck, contact our team today. We’ll help you find the perfect solution to meet your needs.

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